Tag: 3D printing

  • Ukraine’s newest weapons in its warfare with Russia: 3D-printed bombs

    Hand grenades are designed to be thrown, so they’re gentle. But when they’re dropped from drones, this could be a downside. With a typical weight of simply 300 grams, grenades are brief on “killing energy”, says a man nicknamed “Lyosha”, who’s an beginner weapons-maker primarily based in Kyiv. After one goes off, he says, focused Russian troopers “typically simply preserve working”.

    Three months in the past Lyosha and a gaggle of mates, working of their properties, designed another: an 800-gram anti-personnel bomb known as the “Zaychyk”, or “Rabbit”. The group makes use of 3D printing to supply the bomb’s casing, earlier than sending it to be full of C4, an explosive, and items of metal shrapnel. In checks, Lyosha says, this shrapnel cuts into picket planks “like butter”.

    Necessity is the mom of invention, and the Zaychyk is however one instance of the kinds of deadly innovation which have sprung up in Ukraine within the 17 months since Russia’s invasion. Stocks of many factory-built munitions have shrunk because the combating has worn on. But uncooked explosives stay plentiful. That has helped create an beginner arms business dedicated to supplying troopers on the entrance with improvised weapons to make use of towards Russian troops.

    Lyosha’s group prints the plastic shells of round 1,000 “sweet bombs,” as these improvised explosive devices have come to be known, every week. But the Ukrainian officer who acts as the team’s military contact wants 1,500 a day, says “ADV”, the nom de guerre of a second member of the group. Another set of amateurs, the Druk (“Print”) Army, has churned out more than 30,000 candy bombs in the past four months. “Swat”, their chief, says that the manufacturing price is rising. And nonetheless extra come from past Ukraine’s borders. Janis Ozols is the founding father of the Latvia chapter of the Wild Bees, a gaggle of volunteer weaponsmiths from exterior Ukraine. He reckons no less than 65,000 bomb shells have been shipped from Europe since November 2022. (Ukrainian customs officers have turned a blind eye, classing such shipments as youngsters’s toys or candle-holders.)

    Improvised munitions usually are not a direct substitute for the factory-made type. But they’ve benefits. For one factor, they’re low cost. Emanuel Zmudzinski, a Wild Bees volunteer in Lodz, Poland, makes the parts—a nostril cone, physique and tail fin—for a 27cm-tall mannequin known as the Big Egg for lower than €3.50 ($3.85), not together with the explosive contents, on a 3D printer that value round $1,200. With no must retool manufacturing traces, sweet bombs will be readily produced in several sizes. That helps drone operators make the perfect use of a given mannequin’s payload capability.

    Clever improvements have rendered the bombs surprisingly efficient. Those designed to kill infantry incorporate a central cylinder into which explosives are packed. The area round it’s full of metallic fragments, which can be hurled outward when the bomb detonates. In the early days many bombs used nails as shrapnel. But checks (which concerned blasting the shrapnel into sheets of wooden) revealed a shortcoming. The warmth from the blast was partially vaporising the nails.

    Bigger items of scrap usually are not vaporised, and so trigger extra grievous wounds. But irregular chunks of metallic have unpredictable aerodynamics. Many have been being flung both upwards, away from the goal, or down into the bottom—a waste, says ADV. Ball bearings at the moment are most well-liked—although they aren’t low cost, and are briefly provide. “Diuk”, a Ukrainian serviceman in Donetsk, a area partially occupied by Russian forces, says 5kg sweet bombs at the moment are killing uncovered infantry 20 metres from the place they land.

    Bomb techies hope to increase the kill radius nonetheless additional. Some “sweet retailers” use software program to mannequin the killing potential of various shrapnel varieties and mounting angles relative to the cost, says one soldier in Kyiv with data of their efforts. ChatGPT, an AI language mannequin, can be queried for engineering ideas (suggesting that the efforts of OpenAI, ChatGPT’s creator, to stop these types of queries usually are not working).

    Some sweet bombs may even be used towards armoured autos. Copper and aluminium are pressed inside these bombs right into a specifically designed cone form. When the explosives detonate, the metals are reworked into a skinny jet of superheated plasma that may bore its method via armour. (The similar method is utilized by many commercially made anti-tank weapons.) Ukrainian drone operators declare to have the ability to destroy Russian tanks by dropping these bombs, which weigh round half a kilo, onto the car’s roof, the place the armour is thinner.

    Diuk, the Ukrainian soldier in Donestk, reckons that his nation’s navy drones now drop round 200 differing kinds and sizes of sweet bombs. That is testomony to their makers’ artistic enthusiasm. But it additionally complicates provide traces, with parts coming from a number of completely different workshops. An effort is due to this fact below approach to cut back the number of bombs and to standardise their manufacturing, says Mr Ozols, the Wild Bees organiser. An business of amateurs is changing into extra skilled by the day.

    Curious in regards to the world? To get pleasure from our mind-expanding science protection, signal as much as Simply Science, our weekly subscriber-only e-newsletter.

  • Apple exams 3D printing for producing its upcoming smartwatches: Report

    Apple Inc. is exploring the likelihood to make use of 3D printers for crafting the metal chassis employed in sure forthcoming smartwatches, as reported by Bloomberg. This marks a major shift within the firm’s manufacturing processes.

    As per the report, the tactic would remove the need of slicing giant steel slabs into the product’s desired form. This would lead to a shorter system manufacturing timeframe and contribute to environmental conservation by lowered materials utilization, as per the sources who requested anonymity because of the confidential nature of the plan.

    This modern method holds the potential to optimize Apple’s provide chain and provoke a wider transformation. If the implementation with Apple Watches proceeds as supposed, the know-how firm goals to increase this course of to extra merchandise within the coming years, provides the report.

    Those who have no idea, the tactic employs a 3D printing technique generally known as binder jetting to supply the system’s preliminary define, carefully resembling its precise dimension, a producing idea known as “near net shape.” The printing is executed utilizing a powdered materials, which subsequently undergoes a sintering course of involving warmth and stress to rework it into a cloth with the tactile properties of typical metal. Following this, the exact design and cutouts are milled, mirroring the steps within the earlier manufacturing course of.

    Apple, in collaboration with its suppliers, has been discreetly advancing this technique for at least three years. During the current months, rigorous testing of the method has been carried out on metal casings supposed for the upcoming Apple Watch Series 9, scheduled for unveiling on September 12. It has been reported by Bloomberg that the forthcoming smartwatch will function enhanced efficiency and introduce new case shade choices, whereas sustaining a largely constant design.

    This endeavor represents one of many preliminary cases of using binder jetting to scale up the manufacturing of a high-volume steel element. The resolution to make use of the Apple Watch as a trial platform for this rising know-how follows a constant pattern inside the firm. Notably, Apple launched metal frames to the iPhone two years after their introduction within the authentic Apple Watch. Additionally, this yr’s premium iPhones are set to include titanium, a yr after the fabric’s debut within the Apple Watch Ultra.

    (With inputs from Bloomberg)

    Catch all of the Technology News and Updates on Live Mint.
    Download The Mint News App to get Daily Market Updates & Live Business News.

    More
    Less

    Updated: 01 Sep 2023, 02:15 PM IST

    Topics

  • India’s armed forces flip to 3D printing for navy development

    NEW DELHI :

    India’s defence infrastructure growth company MES (navy engineering companies), has constructed two homes in South-Western Air Command, Gandhinagar and Jaisalmer, tapping 3D fast development know-how from the personal sector. The use of 3D printers by the Indian navy is, nonetheless, not confined to homes alone.

    “They are asking us to make bunkers and parking services for navy automobiles in border areas the place conventional development is difficult as a result of harsh climate circumstances and brief provide of labour because of the risk from hostile neighbours,” Vidyashankar C, co-founder and chief working officer, Tvasta Construction, the Chennai-based agency which constructed the 3D printed buildings, stated in an interview.

    Incubated on the Institute of Technology-Madras, Tvasta, which had raised ₹3 crore from non-profit group Habitat for Humanity in October, was one of many first to efficiently develop a one-storey 3D printed home that met protocols for conventional homes.

    The startup has been working with state-owned Central Building Research Institute and Structural Engineering Research Centre for approvals to make sure that the 3D printed buildings are protected to reside in.

    The 3D printed homes for the Indian Air Force (IAF) have been deployed inside 35 days, whereas conventional development would have taken six months, Vidyashankar stated.

    The fast turnaround time is a key driver for rising curiosity in 3D printing know-how, he added.

    “Government organizations have proven loads of curiosity in the usage of 3D printing for the defence and railways sectors,” stated Swapnil Sansare, founder and chief govt of Mumbai-based 3D printer producer Divide by Zero.

    Discussions are on at many ranges to make sure the feasibility and sustainability of the know-how to construct homes, bunkers and emergency buildings, he stated.

    The firm is working with the Defence Research and Development Organisation (DRDO) and the Indian Space Research Organisation (ISRO) on some tasks, Sansare stated, with out disclosing particulars.

    Such 3D printed buildings permit better flexibility in designing.

    For occasion, the homes constructed for the IAF by Tvasta are totally different from the 600-sqft one-bedroom residential unit it had inbuilt IIT Madras campus utilizing 3D printers in April 2021. It was constructed in 5 days for reasonably priced housing.

    However, buildings for the armed forces are designed particularly for areas the place circumstances are hostile. “For the Air Force, we have now used a brand new composite combine and a brand new design to make it extra adaptable to native circumstances. The items in Jaisalmer, however, have loads of curves to make sure sand deposits are prevented and it doesn’t corrode the fabric. The materials additionally has anti extremely violet (UV) properties,” Vidyashankar stated.

    The development of 3D-printed buildings can also be not labour-intensive. While some elements are printed remotely after which assembled on the website, printers may be arrange on-site to print and assemble if required.

    Emailed queries to a defence ministry spokesperson on the long run deployment of 3D printed homes by armed forces didn’t elicit any response until press time.

    The Indian armed forces are usually not the one defence group to discover the usage of 3D printed buildings.

    Last August, the US Army unveiled a 3D-printed 3,800 sqft barrack in Texas that may accommodate 72 folks.

    Subscribe to Mint Newsletters

    * Enter a sound electronic mail

    * Thank you for subscribing to our e-newsletter.

    Never miss a narrative! Stay related and knowledgeable with Mint.
    Download
    our App Now!!

  • Companies flip to 3D printing tech to assemble homes

    This one took all of 5 days to construct.

    Now, consultants imagine 3D printing know-how can assist resolve India’s housing scarcity by delivering accomplished houses in a fraction of the money and time taken in conventional building.

    “We are attempting to assemble a 500 sq. ft home in beneath per week,” stated Vidyashankar C, co-founder and chief working officer (COO) of Tvasta Construction, who raised ₹3 crore from Habitat for Humanity, a worldwide group engaged on fixing the housing downside.

    He didn’t say how a lot the Chennai residence value.

    The downside in scaling up—and India’s housing scarcity is gigantic—is that there are solely a handful of corporations who’re constructing 3D printed houses.

    But Vidyashankar believes numerous 3D printed buildings will come up throughout the southern elements of the nation. His startup is focusing solely on building for large constructing teams, and is presently constructing a 5,000 to six,000 sq. ft construction in Puducherry for industrial use.

    The use of 3D printers in India is coming of age. It’s now not restricted to simply constructing elements for the automotive and aviation sector. During the height pandemic months, they had been used to construct valves for ventilators and face shields.

    Also often known as additive manufacturing, 3D printing is a course of the place three-dimensional objects are created from a digital illustration by placing layer after layer of printing materials. Typically, the fabric utilized in 3D printing is fabricated from plastic or metallic. A particular sort of concrete is used for housing tasks.

    Among conventional building corporations, Larsen and Toubro (L&T) has made some inroads with a few 3D printed homes. It showcased a prototype of a two-storey home earlier this 12 months at its Kanchipuram facility close to Chennai utilizing a large-format 3D printer equipped by Danish agency Cobod.

    A 2020 report by the Indian Council for Research on International Economic Relations (ICRIER) stated housing scarcity in city India had grown by 54% to 29 million in 2018 from 18.78 million in 2012.

    Across the world, three billion individuals will want improved housing by 2030, for which 96,000 new houses must be constructed day by day, estimated the World Economic Forum.

    Swapnil Sansare, founding father of Divide by Zero Technologies, a Mumbai-based 3D printing firm, stated the know-how will also be helpful for establishing small buildings or amenities in tough terrain with minimal labour.

    Sansare, who has been in talks with building corporations that wished prototypes of 3D printers, stated such corporations can construct houses a lot sooner than conventional strategies through the use of additive manufacturing.

    Vidyashankar stated, “Traditional building faces numerous challenges. Construction practices are outdated. 3D printing could make an enormous distinction by way of optimization and effectivity. It can open new designs and produce a paradigm shift from a person expertise perspective.”

    Vidyashankar additionally defined that the price of financing alone makes it profitable to 3D-print homes. It is prone to be extra reasonably priced due to the shapes and distinctive design that 3D printing permits as in comparison with standard strategies.

    “3D printed homes will probably be as much as 30% cheaper than conventionally constructed homes,” he stated.

    One issue that has helped Tvasta cut back prices is having full management over the worth chain. The startup has its manufacturing facility in Bengaluru and it builds all the pieces in-house, together with uncooked supplies, printers, software program and processes.

    That stated, the know-how has some limitations, and constructing giant homes or multi-storeyed flats for industrial use could be a problem.

    “Building a multi-storey constructing utilizing 3D printing alone just isn’t occurring anytime quickly. Some of the businesses exterior India that declare to have constructed multi-storeyed buildings have constructed a hybrid. They create a scaffold and put the 3D-printed home on prime of that. That scaffold is developed utilizing conventional processes,” Sansare defined.

    But that doesn’t imply the smaller houses constructed with 3D printers lack sturdiness or are unsafe. According to Sansare, these single-storey homes are sturdy and secure for dwelling. To guarantee its 3D printed homes are as structurally sturdy as a standard home, Vidyashankar stated his firm has adopted all of the protocols that exist for conventional houses.

    “The civil engineering division of IIT-Madras has been very useful on this regard. We are additionally working with the Central Building Research Institute (CBRI) and Council Of Scientific And Industrial Research-Structural Engineering Research Centre of the federal government of India to get all of the approvals and certifications which can be required,” he added.

    For now, Tvasta will give attention to constructing buildings in Chennai, Bengaluru and Hyderabad. However, it plans to construct buildings in Coorg and Kashmir subsequent 12 months to indicate how nicely the know-how works within the hardest of terrains. Vidyashankar hopes his firm will full 25,000-30,000 sq. ft of building subsequent 12 months and 150,000-200,000 sq. ft the 12 months after.

    Subscribe to Mint Newsletters * Enter a sound e mail * Thank you for subscribing to our publication.

    Never miss a narrative! Stay linked and knowledgeable with Mint.
    Download
    our App Now!!

  • 3D manufacturing of digital gear could get its personal PLI-like scheme

    The Ministry of Electronics and Information Technology could quickly come out with a production-linked incentive (PLI) form of scheme for additive manufacturing of digital elements, sources stated.
    In conferences held during the last month, the IT Ministry had reached out to electronics part makers to grasp their requirement so {that a} appropriate coverage might be designed accordingly, one of many sources stated.
    “Specific lightweight products which are used in critical electronic equipment and are very expensive to replace are among the priority items. We are looking at other areas beyond electronic manufacturing for the second phase,” a ministry official stated.
    The Indian Express had in December 2020 reported that the IT Ministry was prone to come out with a coverage on additive manufacturing quickly. The new coverage was geared toward selling 3D printing on an industrial scale and serving to home corporations “overcome technical and economic barriers” in order that they may construct supportive and ancillary services for world leaders within the expertise, such because the US and China.
    As per a draft of the coverage, the Ministry values additive manufacturing or 3D printing business at $35.6 billion by 2023, up from a lower than $7 billion in 2017. For the digital manufacturing part area, the Ministry sees potential for 3D elements in wearable units, smooth robots, structural monitoring and constructing components and radio frequency identification units.

    3D printing or additive manufacturing makes use of computer-aided designing to make prototypes or working fashions of objects by laying down successive layers of supplies resembling plastic, resin, thermoplastic, steel, fiber or ceramic. With the assistance of software program, the mannequin to be printed is first developed by the pc, which then offers directions to the 3D printer. Like the opposite PLI schemes, the incentives for corporations within the 3D or additive manufacturing area can be on achievement of a minimal threshold of cumulative incremental funding and incremental gross sales of manufactured items internet of taxes. There might, nevertheless, be some rest for corporations on this area as it’s a comparatively new sector, an official stated.
    “For the electronics manufacturing sector, which is a high volume production area, the demand and proliferation right now is very low. We plan to encourage companies application areas are smart glass, power electronics, sensors and non-electronic components in electronics such as mobile accessories and give them some incentives beyond PLI as well,” the official stated. Asia leads the world in 3D printing and about 50 per cent of its market is cornered by China. But, globally, the US leads with over 35 per cent share.